Air Compressor Insurance

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Compare air compressor insurance quotes from leading Australian insurers. Cover for portable, towable and industrial compressors for construction, mining and hire. Free quotes from Shielded Insurance.

Machinery Insurance - Comprehensive and Third Party, Road Risk Liability, Downtime Cover, Public Liability and more.

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Air Compressor Insurance

Specialist cover for portable, towable and industrial air compressors across Australia.

Air compressors are essential support equipment on construction sites, mining operations, industrial facilities and infrastructure projects across Australia. From compact 100 CFM portable units used for pneumatic tools to large 1,600+ CFM diesel compressors powering drilling rigs and blast-hole equipment, these machines are critical to daily operations. Compressor values range from $10,000 for small portable units to over $400,000 for large high-pressure machines. Air compressor insurance protects these assets against accidental damage, theft, fire, mechanical breakdown and third party liability, whether used for own work, dry hire or contract operations.

What Types of Air Compressors Can Be Insured?
Air compressor insurance covers the full range of compressed air equipment used in Australia:

  • Portable Towable Compressors (100-400 CFM): Diesel-powered, road-towable units used on construction sites for pneumatic tools, sandblasting, line marking and general air supply. Popular brands include Atlas Copco, Sullivan Palatek, Airman, Kaeser and Chicago Pneumatic.
  • Medium Compressors (400-900 CFM): Larger towable or skid-mounted units for civil construction, pipeline work, fibre optic cable blowing and water well drilling.
  • Large High-Pressure Compressors (900-1,600+ CFM): High-capacity machines for mining, blast-hole drilling, large-scale sandblasting and major construction projects.
  • Electric Stationary Compressors: Fixed-installation rotary screw and reciprocating compressors for factories, workshops and processing plants.
  • Boosters and High-Pressure Units: Specialist compressors delivering pressures above standard operating ranges for applications such as pipeline testing, diving operations and industrial gas supply.

What Does Air Compressor Insurance Cover?

  • Material Damage: Covers accidental damage, fire, theft, storm, flood, vandalism and malicious damage to your air compressor. This includes damage from overheating, impact and environmental exposure.
  • Third Party / Road Risk: Covers property damage caused by your compressor to other vehicles, property or infrastructure while being towed on public roads or operating on worksites.
  • Public Liability: Protects against claims for injury or property damage arising from the operation of your compressor, including hose failures, pressure vessel incidents and noise impacts.
  • Downtime / Loss of Use: Provides daily payments when your compressor is unable to work following an insured event. For hire companies and operations dependent on compressed air supply, machine availability is critical.
  • Hired-In Plant: If you hire a compressor from a third party, this covers damage to the machine while in your care, custody and control.
  • Transit Cover: Protects your compressor while being towed or transported between worksites.
  • Machinery Breakdown: Optional cover for mechanical and electrical breakdown of the engine, airend, coolers and control systems.

What Affects the Cost of Air Compressor Insurance?
Premiums for air compressor insurance are typically calculated as a percentage of the sum insured:

  • Sum Insured Value: The replacement or agreed value of the compressor. Large high-pressure units valued over $250,000 attract proportionally higher premiums.
  • Use Type: Compressors used for own projects on a single site are generally cheaper to insure than hire fleet units deployed across multiple sites and operators.
  • Operating Environment: Compressors working in harsh conditions such as mining sites, coastal areas and extreme heat face higher exposure than those in sheltered industrial settings.
  • Claims History: A clean claims record results in more competitive premiums. Theft claims are common for towable compressors and significantly affect pricing.
  • Fleet Size: Operators with multiple compressors may qualify for fleet rates and volume discounts.
  • Security: GPS tracking, lockable canopies, wheel locks and secure site storage reduce theft risk and may attract premium discounts.

Indicative Pricing Guide
As a general guide, comprehensive air compressor insurance in Australia is typically priced at 2% to 4% of the sum insured value per year:

  • Small Portable Compressor ($10K-$40K): $300 - $1,200 per year
  • Medium Compressor ($40K-$150K): $1,000 - $4,500 per year
  • Large High-Pressure Compressor ($150K-$400K+): $4,000 - $12,000+ per year

Key Considerations for Air Compressor Owners

  • Theft Is a Major Risk: Towable air compressors are a common target for theft on construction sites and remote locations. GPS tracking, wheel locks, hitch locks and lockable canopies are strongly recommended and may be required by insurers.
  • Pressure Vessel Compliance: Air receivers and pressure vessels are subject to Australian Standards and state WorkSafe regulations. Non-compliant vessels may not be covered in a claim. Maintain current inspection certificates and compliance records.
  • Machinery Breakdown Cover: Airends, engines, coolers and control systems are complex components prone to mechanical failure, especially in harsh operating environments. Adding machinery breakdown cover protects against failures that standard accidental damage policies exclude.
  • Hose and Coupling Failures: High-pressure hose failures can cause injury and property damage. Ensure your public liability cover addresses compressed air system incidents and that hoses and couplings are maintained to manufacturer specifications.
  • Hire Fleet Considerations: Compressor hire companies face high utilisation, frequent transport and exposure to multiple operators and site conditions. Ensure your fleet policy covers all units with accurate individual values and includes transit, theft and hired-out plant liability.

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We can provide different levels of cover for machinery and equipment owners

Material Damage

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Public Liability

Protection for third party property damage or personal injury.

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Downtime

Income whilst your machinery is out of action.

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Road Risk Liability

Third party cover for equipment on public roads.

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Protect your income from injury or sickness.

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Workers Compensation

Protection for your employees and operators.

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Frequently Asked Questions

Questions about Air Compressor Insurance and General Enquiries

How much does air compressor insurance cost in Australia?

Premiums are typically 2% to 4% of the sum insured per year. A $60,000 towable compressor might cost $1,500 to $2,400 per year for comprehensive cover. Use type, security measures and claims history all influence the final price. Request a free quote for an accurate indication.

Does air compressor insurance cover theft?

Yes. Comprehensive compressor insurance includes cover for theft, which is one of the most common claim types for towable compressors on construction sites. Insurers may require GPS tracking, wheel locks, hitch locks and lockable canopies. Higher excesses may apply if minimum security standards are not met.

Can I insure a fleet of air compressors?

Yes. Multiple compressors can be insured under a single plant and machinery policy. Each unit should be individually listed with an accurate sum insured value. Fleet rates and volume discounts typically apply to larger fleets, making this more cost-effective than individual policies.

Does air compressor insurance cover mechanical breakdown?

Standard material damage policies cover accidental damage but generally exclude mechanical or electrical breakdown. Separate machinery breakdown cover can be arranged for airends, engines, coolers and control systems. This is particularly valuable for older compressors outside manufacturer warranty or those in harsh environments.

Is my compressor covered while being towed between sites?

Road risk and transit cover protects your compressor while being towed or transported between worksites. Towable compressors must meet state registration, lighting and safety chain requirements for road travel. Confirm transit cover is included in your policy.

Does air compressor insurance cover hose failures or pressure vessel incidents?

Public liability cover addresses injury or property damage caused by hose failures and pressure incidents during operation. Material damage cover protects the compressor itself. Pressure vessels must comply with Australian Standards and maintain current inspection certificates to ensure coverage.

Is a hired air compressor covered if it is damaged on my site?

Hired-in plant cover protects you against damage to a compressor hired from a third party while in your care, custody and control. Without this cover, you would be personally liable for the full repair or replacement cost. Check your hire agreement for insurance requirements.

Which insurers cover air compressors in Australia?

Shielded compares quotes from specialist plant and machinery insurers including GT Insurance, Chubb, CGU, Zurich, QBE, Vero and Hollard. The best insurer depends on the compressor value, use type and your claims history. As brokers, we find the most competitive and suitable cover for your operation.

What types of machinery and equipment can be insured?

We provide cover for a wide range of plant and equipment including excavators, bulldozers, loaders, cranes, forklifts, boom lifts, scissor lifts, telehandlers, concrete pumps, graders, rollers, compactors, generators, and specialist mining and forestry equipment. Whether you own a single machine or manage a fleet, we tailor policies to match your operation.

What does plant and machinery insurance cover?

Plant and machinery insurance typically covers accidental damage, fire, theft, malicious damage, storm and flood damage. You can also add public liability, road risk liability for registered machines, downtime or loss of use cover, hired-in plant cover, and personal accident cover for operators. Policies can be tailored for own use, dry hire or wet hire operations.

How much does plant and machinery insurance cost in Australia?

Premiums are typically calculated as a percentage of the sum insured value, usually between 1.5% and 4% depending on the equipment type, use, and claims history. A $100,000 excavator might cost $2,000 to $4,000 per year for comprehensive cover. Fleet policies covering multiple machines can often achieve better rates. Request a free quote through Shielded for an accurate indication.

What is the difference between dry hire and wet hire insurance?

Dry hire means you hire out equipment without an operator - the hirer is responsible for operating the machine. Wet hire means the equipment comes with an operator. The insurance requirements differ significantly. Dry hire owners need material damage cover on the equipment plus hired-out plant liability. Wet hire operators also need public liability, workers compensation for operators, and potentially road risk cover.

Can I insure hired-in plant and equipment?

Yes. Hired-in plant cover protects equipment you hire from a third party while it is in your care, custody and control. Most hire agreements make the hirer responsible for damage to the equipment. Without hired-in plant cover, you could be liable for the full replacement cost of a machine that is damaged or stolen on your site.

Do I need road risk cover for my plant and machinery?

If your equipment is registered for road use and travels on public roads (e.g., rollers, graders, mobile cranes), you need road risk or third party property damage cover for when the machine is in transit. Compulsory Third Party (CTP) insurance covers personal injury, but it does not cover property damage to other vehicles or infrastructure.

Who do I contact to make a claim?

Contact us at Shielded Insurance on 1800 97 98 99 or reach out to your insurer directly. We recommend notifying us as soon as possible after an incident, documenting the damage with photos, and securing the equipment to prevent further loss. Our team will guide you through the claims process.

What is downtime or loss of use cover?

Downtime cover (also called loss of use or hire cost reimbursement) provides a daily or weekly payment when your equipment is off-hire or unable to work following an insured event. This helps cover the cost of hiring a replacement machine or compensates for lost revenue while your equipment is being repaired.

Which insurers does Shielded compare for plant insurance?

We compare quotes from specialist plant and equipment insurers including GT Insurance, Chubb, CGU, Zurich, QBE, Vero, Hollard, and others depending on the type of equipment and use. The best insurer depends on whether the machinery is used for own work, dry hire, wet hire, mining, or construction. As brokers, we find the most competitive and suitable cover for your operation.

Can I get a fleet policy for multiple machines?

Yes. Fleet policies covering multiple pieces of equipment under one policy can simplify administration, provide consistent renewal dates, and often achieve better premium rates than insuring each machine individually. Fleet policies are suitable for contractors, plant hire companies and mining operators with multiple assets.