Caterpillar (CAT) Equipment Insurance

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Compare Caterpillar CAT equipment insurance quotes from leading Australian insurers. Cover for excavators, dozers, loaders, graders and all CAT machinery. Free quotes from Shielded Insurance.

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Caterpillar (CAT) Equipment Insurance

Specialist insurance for Caterpillar and CAT machinery across all model ranges in Australia.

Caterpillar is the world's largest manufacturer of construction and mining equipment, and CAT machines are the backbone of Australian earthmoving, construction, mining and quarrying operations. From compact 301.5 mini excavators through to D11 dozers and 797F mining trucks, Caterpillar equipment represents a significant capital investment ranging from $50,000 to well over $5 million per unit. With such substantial asset values and demanding operating environments, specialist CAT equipment insurance is essential to protect against accidental damage, theft, fire and third party liability.

Caterpillar Model Ranges and Insurance
Caterpillar manufactures one of the broadest equipment ranges in the industry. Key model families insured across Australia include:

  • Excavators (300 Series): From the 301.5 mini excavator through to the 395 large excavator. The 320, 330 and 336 are among the most popular models on Australian construction and civil sites.
  • Track-Type Dozers (D Series): From the D1 compact dozer through to the D11 for large-scale mining. The D6 and D8 are workhorses of Australian civil construction and land clearing.
  • Wheel Loaders (900 Series): From the 906 compact loader to the 994K for mining. The 950 and 966 are widely used across quarries, waste facilities and construction sites.
  • Motor Graders (100/200 Series): The 12M, 14M and 16M graders are standard equipment on road construction and mine site haul road maintenance across Australia.
  • Backhoe Loaders (400 Series): The 432 and 444 are popular in utility, council and rural contracting operations.
  • Articulated and Rigid Dump Trucks: From the 725 articulated truck to the 797F ultra-class mining truck. These machines carry some of the highest insured values in the plant sector.
  • Skid Steer and Compact Track Loaders (200/300 Series): Compact machines widely used in landscaping, residential construction and site preparation.

Parts Availability and Repair Considerations
Parts availability directly affects insurance outcomes, particularly claim settlement timeframes and repair costs:

  • Dealer Network: WesTrac (QLD, WA, NSW, ACT) and Hastings Deering (QLD, NT) are the authorised CAT dealers in Australia, providing comprehensive parts, service and support networks.
  • Parts Supply: CAT has one of the strongest parts supply chains in Australia. Common wear parts and service components are typically available ex-stock from dealer branches. Major structural and hydraulic components may require ordering from regional warehouses or overseas.
  • Aftermarket Parts: A large aftermarket parts industry exists for CAT equipment. Insurers generally accept quality aftermarket parts for older machines, but OEM parts may be required for newer or higher-value units.
  • Repair Timeframes: Strong dealer support means CAT machines can often be repaired faster than less common brands, reducing downtime and loss of use claims.
  • Certified Rebuilds: CAT's certified rebuild programme (Cat Certified Rebuild) restores machines to like-new condition. Insurers may consider rebuild value when setting agreed values on older machines.

Insurance Considerations Specific to CAT Equipment

  • High Asset Values: CAT machines, particularly mining equipment, carry very high insured values. Accurate and up-to-date valuations are essential to avoid underinsurance. The replacement cost of a new CAT 336 excavator is approximately $500,000 to $650,000.
  • Technology and Electronics: Modern CAT machines feature Cat Grade Control, Cat Payload, Cat Product Link telematics and other integrated technology. These systems add to the replacement value and should be included in the sum insured.
  • Theft Risk: CAT equipment is highly sought after on the second-hand market, making it a target for theft. Cat Product Link GPS tracking provides some protection, but additional security measures may be required by insurers.
  • Attachment Values: CAT offers a wide range of work tools including buckets, hammers, rippers, multi-processors and augers. Each attachment should be individually listed and valued on your policy.
  • Residual Values: CAT equipment holds its value well compared to many competitors. This is advantageous when setting agreed values and can result in better claim outcomes in the event of a total loss.

Indicative Pricing Guide
As a general guide, comprehensive CAT equipment insurance in Australia is typically priced at 1.5% to 3.5% of the sum insured value per year:

  • Mini Excavator - CAT 301.5 to 308 ($50K-$150K): $900 - $4,000 per year
  • Medium Excavator - CAT 320 to 336 ($250K-$650K): $4,500 - $15,000 per year
  • Dozer - CAT D6 to D8 ($300K-$900K): $5,000 - $20,000 per year
  • Wheel Loader - CAT 950 to 980 ($350K-$800K): $6,000 - $18,000 per year
  • Mining Trucks - CAT 777 to 797F ($2M-$6M+): $30,000 - $150,000+ per year

Key Considerations for CAT Equipment Owners

  • Fleet Policies: Operators running multiple CAT machines can benefit from fleet policies that cover all units under a single arrangement. This simplifies administration and often delivers better premium rates.
  • Agreed Value Is Recommended: Given the strong residual values of CAT equipment, agreed value policies provide certainty and fair outcomes in the event of a total loss. Market value policies may undervalue well-maintained machines.
  • Telematics Data: Cat Product Link and VisionLink telematics data can support insurance claims by providing machine location, operating hours and event data. This can also help demonstrate proper maintenance and operation.
  • Hire and Rental Operations: CAT machines are commonly used in dry hire and wet hire fleets. Ensure your policy and hire agreements align, with clear terms covering the hirer's responsibilities for damage and insurance.

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Protection for third party property damage or personal injury.

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Downtime

Income whilst your machinery is out of action.

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Road Risk Liability

Third party cover for equipment on public roads.

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Protection for your employees and operators.

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Types of Equipment Insurance

We insure all types of plant, machinery and equipment across Australia. Select a category to learn more.

Frequently Asked Questions

Questions about Caterpillar (CAT) Equipment Insurance and General Enquiries

How much does it cost to insure a CAT excavator in Australia?

Premiums are typically 1.5% to 3.5% of the sum insured per year. A CAT 320 excavator valued at $350,000 might cost $6,000 to $12,000 per year for comprehensive cover. Factors like use type, claims history and security measures all affect the price. Request a free quote through Shielded for an accurate indication.

Does CAT equipment insurance cover all model ranges?

Yes. Plant and machinery policies cover the full Caterpillar range from mini excavators and skid steers through to large mining trucks and dozers. Each machine should be individually listed with an accurate sum insured value on your policy.

Are CAT attachments and work tools covered?

Attachments such as buckets, hammers, rippers, augers and multi-processors should be individually listed on your policy with accurate values. Standard policies typically cover the base machine only. Unlisted attachments may not be covered in a claim.

Does insurance cover the CAT technology systems like Grade Control?

Yes, but these systems must be included in the sum insured value. Cat Grade Control, Cat Payload, telematics modules and other integrated technology add significant value to the machine. Ensure your valuation reflects the full replacement cost including all factory-fitted and aftermarket technology.

Is CAT equipment covered during transport on a float?

Transit cover protects your CAT machinery while being transported on a float or low loader between sites. Some policies include transit as standard, while others require it as an add-on. Confirm with your broker that transit cover is active before moving your equipment.

Can I insure a fleet of CAT machines under one policy?

Yes. Fleet policies covering multiple CAT machines under a single arrangement are common and often more cost-effective than insuring each unit individually. Shielded can arrange fleet cover across our insurer panel to find the best combination of premium and coverage.

Does CAT Product Link telematics help with insurance?

Yes. GPS tracking through Cat Product Link or VisionLink provides machine location data, which assists with theft recovery and can support claims. Some insurers offer premium discounts for machines with active GPS tracking and telematics systems.

Which insurers cover CAT equipment in Australia?

Shielded compares quotes from specialist plant insurers including GT Insurance, Chubb, CGU, Zurich, QBE, Vero and Hollard. The right insurer depends on your equipment type, fleet size and claims history. As brokers, we find the most competitive and suitable cover for your CAT machinery.

What types of machinery and equipment can be insured?

We provide cover for a wide range of plant and equipment including excavators, bulldozers, loaders, cranes, forklifts, boom lifts, scissor lifts, telehandlers, concrete pumps, graders, rollers, compactors, generators, and specialist mining and forestry equipment. Whether you own a single machine or manage a fleet, we tailor policies to match your operation.

What does plant and machinery insurance cover?

Plant and machinery insurance typically covers accidental damage, fire, theft, malicious damage, storm and flood damage. You can also add public liability, road risk liability for registered machines, downtime or loss of use cover, hired-in plant cover, and personal accident cover for operators. Policies can be tailored for own use, dry hire or wet hire operations.

How much does plant and machinery insurance cost in Australia?

Premiums are typically calculated as a percentage of the sum insured value, usually between 1.5% and 4% depending on the equipment type, use, and claims history. A $100,000 excavator might cost $2,000 to $4,000 per year for comprehensive cover. Fleet policies covering multiple machines can often achieve better rates. Request a free quote through Shielded for an accurate indication.

What is the difference between dry hire and wet hire insurance?

Dry hire means you hire out equipment without an operator - the hirer is responsible for operating the machine. Wet hire means the equipment comes with an operator. The insurance requirements differ significantly. Dry hire owners need material damage cover on the equipment plus hired-out plant liability. Wet hire operators also need public liability, workers compensation for operators, and potentially road risk cover.

Can I insure hired-in plant and equipment?

Yes. Hired-in plant cover protects equipment you hire from a third party while it is in your care, custody and control. Most hire agreements make the hirer responsible for damage to the equipment. Without hired-in plant cover, you could be liable for the full replacement cost of a machine that is damaged or stolen on your site.

Do I need road risk cover for my plant and machinery?

If your equipment is registered for road use and travels on public roads (e.g., rollers, graders, mobile cranes), you need road risk or third party property damage cover for when the machine is in transit. Compulsory Third Party (CTP) insurance covers personal injury, but it does not cover property damage to other vehicles or infrastructure.

Who do I contact to make a claim?

Contact us at Shielded Insurance on 1800 97 98 99 or reach out to your insurer directly. We recommend notifying us as soon as possible after an incident, documenting the damage with photos, and securing the equipment to prevent further loss. Our team will guide you through the claims process.

What is downtime or loss of use cover?

Downtime cover (also called loss of use or hire cost reimbursement) provides a daily or weekly payment when your equipment is off-hire or unable to work following an insured event. This helps cover the cost of hiring a replacement machine or compensates for lost revenue while your equipment is being repaired.

Which insurers does Shielded compare for plant insurance?

We compare quotes from specialist plant and equipment insurers including GT Insurance, Chubb, CGU, Zurich, QBE, Vero, Hollard, and others depending on the type of equipment and use. The best insurer depends on whether the machinery is used for own work, dry hire, wet hire, mining, or construction. As brokers, we find the most competitive and suitable cover for your operation.

Can I get a fleet policy for multiple machines?

Yes. Fleet policies covering multiple pieces of equipment under one policy can simplify administration, provide consistent renewal dates, and often achieve better premium rates than insuring each machine individually. Fleet policies are suitable for contractors, plant hire companies and mining operators with multiple assets.