Mining Equipment Insurance

1800 97 98 99

Compare mining equipment insurance quotes from leading Australian insurers. Cover for excavators, dump trucks, dozers and all mining machinery. Free quotes from Shielded Insurance.

Machinery Insurance - Comprehensive and Third Party, Road Risk Liability, Downtime Cover, Public Liability and more.

By applying for a quote you are accepting our privacy policy, terms of engagement and financial services guide.

Shielded Insurance industry awards and recognitions

Get a Quote

Start a quote today

Select the Cover Options you want:

Mining Equipment Insurance

Specialist insurance for mining plant and equipment across Australia.

Australia's mining industry operates some of the most valuable plant and equipment in the world. From massive haul trucks and excavators in the Pilbara iron ore mines to dozers and drills in Queensland coal operations, mining equipment represents capital investments often running into the tens of millions of dollars per fleet. Mining equipment insurance is a specialist class of cover that protects these high-value assets against the unique risks of mine site operations, including accidental damage, fire, explosion, theft, subsidence and environmental conditions. Shielded works with specialist insurers including GT Insurance, Chubb, CGU, Zurich, QBE, Vero and Hollard to arrange competitive cover for mining operators and contractors across Australia.

What Mining Equipment Can Be Insured?
Mining equipment insurance covers the full range of plant used in open-cut, underground and surface mining operations:

  • Excavators (50-800+ tonnes): Large hydraulic and rope shovel excavators used for primary loading in open-cut mines. Individual machine values from $1,000,000 to $15,000,000+.
  • Haul Trucks (100-400+ tonnes): Rigid body dump trucks from CAT, Komatsu, Hitachi and Liebherr. Individual values from $2,000,000 to $8,000,000+.
  • Dozers (D9-D11 class): Large crawler dozers for ripping, pushing and stockpile management. Values from $500,000 to $3,000,000+.
  • Wheel Loaders (15-35+ tonne): Large loaders for feed and stockpile management. Values from $400,000 to $2,500,000.
  • Drill Rigs: Blast hole, exploration and production drill rigs. Values from $500,000 to $5,000,000+ depending on type and specification.
  • Graders, Water Carts and Service Vehicles: Support fleet essential to mine site operations. Combined fleet values can run into millions.
  • Underground Equipment: Boggers, jumbos, shotcrete rigs, loaders and trucks designed for underground mining environments.

What Does Mining Equipment Insurance Cover?

  • Material Damage: Accidental damage, collision, fire, explosion, theft, storm, flood, lightning, subsidence and ground movement affecting your mining equipment.
  • Third Party Property Damage: Covers damage your mining equipment causes to other machines, infrastructure, haul roads, power lines or mine site structures.
  • Public Liability: Protection against injury or property damage claims arising from your mining operations. Mine site operations carry significant liability exposure.
  • Transit Cover: Protects high-value equipment during mobilisation and demobilisation between mine sites, often involving long-distance road transport.
  • Loss of Use / Downtime: Critical for mining where a single machine being out of operation can halt production and cost hundreds of thousands of dollars per day in lost output.
  • Hired-In Plant: Covers damage to equipment you hire from other companies for use on your mine site.

Unique Risks in Mining Equipment Insurance
Mining presents specific risks that differ from general construction:

  • Fire and Explosion: Mine sites present elevated fire risk due to fuel storage, coal dust, hot work and the remote environment. Fires involving large mining equipment can result in total losses worth millions.
  • Ground Conditions: Subsidence, pit wall collapse, soft ground and unstable benches create risks of machine burial or rollover unique to mining environments.
  • Extreme Operating Hours: Mining equipment operates around the clock in many operations, accumulating 5,000 to 8,000 hours per year compared to 1,000 to 2,000 in construction. This increases wear-related incidents.
  • Remote Locations: Many Australian mine sites are hundreds of kilometres from major centres. This increases the cost of repairs, parts logistics and machine recovery after an incident.
  • Environmental Hazards: Dust, heat, corrosive materials and extreme weather conditions in mining regions such as the Pilbara, Bowen Basin and Goldfields accelerate equipment deterioration.

Indicative Pricing Guide
Mining equipment insurance premiums vary widely based on equipment type, value and mine site conditions. As a general guide:

  • Support Fleet (graders, water carts, light vehicles): 1.5% - 3% of value per year
  • Excavators and Dozers: 2% - 4% of value per year
  • Haul Trucks: 2.5% - 5% of value per year
  • Drill Rigs: 2% - 4.5% of value per year
  • Total Fleet Example ($10M fleet): $200,000 - $400,000+ per year

Key Considerations for Mining Operators

  • Fleet Values Must Be Accurate: Mining equipment values are substantial and depreciation rates differ from construction equipment. Ensure your sums insured reflect current replacement costs in the Australian mining market. Underinsurance on a single haul truck could leave you millions of dollars short.
  • Fire Suppression Systems: Many insurers require automatic fire suppression systems on large mining equipment. These systems can significantly reduce fire damage and may be a condition of cover for haul trucks, excavators and drill rigs.
  • Maintenance Records: Insurers assess maintenance programs when underwriting mining equipment. Well-maintained machines with documented service histories present a lower risk profile and can attract better premiums.
  • Mining Contractor vs Mine Owner: Insurance requirements differ between mine owners and mining contractors. Contractors may need to meet the mine owner's insurance requirements as a condition of their contract. Shielded can advise on the specific requirements for your arrangement.
  • Autonomous and Semi-Autonomous Equipment: The growing use of autonomous haul trucks and semi-autonomous drill rigs in Australian mining introduces new insurance considerations. Discuss your autonomous fleet with your broker to ensure appropriate cover.

How do you get started?

We make machinery and equipment insurance fast and easy at Shielded. Get a quote today.

1

Start a quote.

Fill the quote form above, or call us on 1800 97 98 99.

2

Quotes gathered.

Our team will procure competitive quotes.

3

You're covered.

Choose your option and receive your policy documents.

Why choose Shielded

Protect yourself with a policy backed by a reputable and award winning insurance advisor.

Professional

Our team are professional and experienced in machinery insurance.

Highly Reviewed

Shielded is an award winning insurance advisor with thousands of 5 star reviews.

Renewal Management

Our team will manage your renewals and keep you informed and up to date.

24/7 Claims

Notify of a claim 24/7 365 days a year.

Cover Options

We can provide different levels of cover for machinery and equipment owners

Material Damage

Comprehensive cover for your plant and machinery.

Get a quote

Public Liability

Protection for third party property damage or personal injury.

Get a quote

Downtime

Income whilst your machinery is out of action.

Get a quote

Road Risk Liability

Third party cover for equipment on public roads.

Get a quote

Personal Accident

Protect your income from injury or sickness.

Get a quote

Workers Compensation

Protection for your employees and operators.

Get a quote

Types of Equipment Insurance

We insure all types of plant, machinery and equipment across Australia. Select a category to learn more.

Frequently Asked Questions

Questions about Mining Equipment Insurance and General Enquiries

How much does mining equipment insurance cost in Australia?

Premiums typically range from 2% to 5% of the total fleet value per year, depending on equipment types and mine site conditions. A mining fleet valued at $10,000,000 might cost between $200,000 and $400,000+ per year. The actual cost depends on equipment mix, location, operating hours and claims history. Request a free quote through Shielded for an accurate indication.

Does mining equipment insurance cover fire and explosion?

Yes. Comprehensive mining equipment insurance covers fire and explosion damage. Given the elevated fire risk in mining, insurers may require automatic fire suppression systems on large equipment such as haul trucks, excavators and drill rigs as a condition of cover.

Is mining equipment insurance more expensive than construction?

Generally, yes. Mining equipment insurance premiums are higher due to the elevated risks including extreme operating hours, fire and explosion exposure, remote locations and the high individual machine values involved. Premiums typically range from 2% to 5% of value compared to 1.5% to 3.5% for construction equipment.

Does mining equipment insurance cover underground operations?

Yes. Specialist policies cover equipment operating in underground mining environments including boggers, jumbos, shotcrete rigs and underground trucks. Underground operations carry specific risks such as rock fall, water ingress and ventilation-related fire that are factored into the premium.

Can mining contractors insure their own equipment?

Yes. Mining contractors can and should insure their own plant and equipment. In addition, most mine owners require contractors to hold minimum insurance levels as a condition of their contract. Shielded can arrange cover that meets both your needs and your client's contractual requirements.

Does mining equipment insurance cover haul truck tyres?

Large haul truck tyres can cost $30,000 to $80,000 each and are a significant expense. Most plant insurance policies exclude tyre damage unless caused by an insured event such as fire, theft or collision. General wear and blowouts from normal operations are typically not covered.

Is autonomous mining equipment insurable?

Yes. Autonomous haul trucks and semi-autonomous drill rigs operating in Australian mines can be insured. The insurance considerations differ from operator-controlled equipment, so it is important to discuss your autonomous fleet with your broker to ensure the policy responds appropriately.

Which insurers cover mining equipment in Australia?

Shielded compares quotes from specialist plant insurers including GT Insurance, Chubb, CGU, Zurich, QBE, Vero and Hollard. Mining equipment often requires specialist underwriting due to the high values and unique risks involved. As brokers, we find the most competitive and suitable cover for your mining operation.

What types of machinery and equipment can be insured?

We provide cover for a wide range of plant and equipment including excavators, bulldozers, loaders, cranes, forklifts, boom lifts, scissor lifts, telehandlers, concrete pumps, graders, rollers, compactors, generators, and specialist mining and forestry equipment. Whether you own a single machine or manage a fleet, we tailor policies to match your operation.

What does plant and machinery insurance cover?

Plant and machinery insurance typically covers accidental damage, fire, theft, malicious damage, storm and flood damage. You can also add public liability, road risk liability for registered machines, downtime or loss of use cover, hired-in plant cover, and personal accident cover for operators. Policies can be tailored for own use, dry hire or wet hire operations.

How much does plant and machinery insurance cost in Australia?

Premiums are typically calculated as a percentage of the sum insured value, usually between 1.5% and 4% depending on the equipment type, use, and claims history. A $100,000 excavator might cost $2,000 to $4,000 per year for comprehensive cover. Fleet policies covering multiple machines can often achieve better rates. Request a free quote through Shielded for an accurate indication.

What is the difference between dry hire and wet hire insurance?

Dry hire means you hire out equipment without an operator - the hirer is responsible for operating the machine. Wet hire means the equipment comes with an operator. The insurance requirements differ significantly. Dry hire owners need material damage cover on the equipment plus hired-out plant liability. Wet hire operators also need public liability, workers compensation for operators, and potentially road risk cover.

Can I insure hired-in plant and equipment?

Yes. Hired-in plant cover protects equipment you hire from a third party while it is in your care, custody and control. Most hire agreements make the hirer responsible for damage to the equipment. Without hired-in plant cover, you could be liable for the full replacement cost of a machine that is damaged or stolen on your site.

Do I need road risk cover for my plant and machinery?

If your equipment is registered for road use and travels on public roads (e.g., rollers, graders, mobile cranes), you need road risk or third party property damage cover for when the machine is in transit. Compulsory Third Party (CTP) insurance covers personal injury, but it does not cover property damage to other vehicles or infrastructure.

Who do I contact to make a claim?

Contact us at Shielded Insurance on 1800 97 98 99 or reach out to your insurer directly. We recommend notifying us as soon as possible after an incident, documenting the damage with photos, and securing the equipment to prevent further loss. Our team will guide you through the claims process.

What is downtime or loss of use cover?

Downtime cover (also called loss of use or hire cost reimbursement) provides a daily or weekly payment when your equipment is off-hire or unable to work following an insured event. This helps cover the cost of hiring a replacement machine or compensates for lost revenue while your equipment is being repaired.

Which insurers does Shielded compare for plant insurance?

We compare quotes from specialist plant and equipment insurers including GT Insurance, Chubb, CGU, Zurich, QBE, Vero, Hollard, and others depending on the type of equipment and use. The best insurer depends on whether the machinery is used for own work, dry hire, wet hire, mining, or construction. As brokers, we find the most competitive and suitable cover for your operation.

Can I get a fleet policy for multiple machines?

Yes. Fleet policies covering multiple pieces of equipment under one policy can simplify administration, provide consistent renewal dates, and often achieve better premium rates than insuring each machine individually. Fleet policies are suitable for contractors, plant hire companies and mining operators with multiple assets.