Forklift Insurance

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Compare forklift insurance quotes from leading Australian insurers. Cover for counterbalance, reach, rough terrain and all-terrain forklifts. Free quotes from Shielded Insurance.

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Forklift Insurance

Specialist cover for counterbalance, reach and rough terrain forklifts across Australia.

Forklifts are the backbone of material handling in Australian warehouses, factories, construction sites and freight yards. From compact 1.5-tonne electric units in cold stores to 16-tonne rough terrain forklifts on construction sites, these machines are essential to daily operations across virtually every industry. With values typically ranging from $15,000 for a used electric unit to $200,000 or more for a large all-terrain model, forklift insurance protects your investment against accidental damage, theft, fire and third party liability.

What Types of Forklifts Can Be Insured?
Forklift insurance covers the full range of industrial and rough terrain forklifts used in Australia:

  • Counterbalance Forklifts: The most common type, available in electric, LPG, diesel and dual-fuel variants. Capacities from 1.5 to 10+ tonnes. Popular brands include Toyota, Hyster, Crown, Linde and Mitsubishi.
  • Reach Trucks: Designed for narrow-aisle warehouse racking, with lift heights up to 12+ metres.
  • Rough Terrain / All-Terrain Forklifts: 4WD machines with large pneumatic tyres for outdoor construction, timber yards and uneven ground. Brands include Manitou, Merlo and JCB.
  • Order Pickers: Specialist warehouse units that elevate the operator to pick from racking at height.
  • Walkie Stackers and Pallet Jacks: Pedestrian-operated units for lighter-duty warehouse and distribution work.

What Does Forklift Insurance Cover?

  • Material Damage: Covers accidental damage, collision, fire, theft, storm, flood and vandalism to your forklift.
  • Third Party Property Damage: Covers damage your forklift causes to racking, stock, buildings, vehicles or other property during operation.
  • Public Liability: Protects against claims for injury or property damage arising from forklift operations, including pedestrian strikes and load drops.
  • Downtime / Loss of Use: Provides daily payments when your forklift cannot work following an insured event. Important for hire companies and operations where downtime affects production.
  • Hired-In Plant: If you hire a forklift from a rental company, this covers damage to the machine while in your care, custody and control.
  • Transit Cover: Protects your forklift while being transported between sites.
  • Attachments: Side shifts, rotators, clamps, jibs and other attachments should be listed and covered.

What Affects the Cost of Forklift Insurance?
Premiums for forklift insurance are influenced by several factors:

  • Sum Insured Value: The replacement or agreed value of the forklift. A $150,000 rough terrain unit costs more to insure than a $25,000 electric counterbalance.
  • Use Type: Own use in a controlled warehouse environment is cheaper than hire operations or outdoor construction site use.
  • Operating Environment: Indoor warehouse use is lower risk than outdoor construction, timber yard or freight yard work.
  • Fuel Type: Electric forklifts have a lower fire risk than LPG or diesel models, which can influence premiums.
  • Claims History: A clean claims record delivers better premiums. Collision with racking and stock damage are common claims.
  • Fleet Size: Larger fleets often attract volume discounts and lower per-unit excesses.

Indicative Pricing Guide
As a general guide, comprehensive forklift insurance in Australia is typically priced at 1.5% to 3.5% of the sum insured value per year:

  • Electric Counterbalance ($15K-$60K): $300 - $1,800 per year
  • LPG/Diesel Counterbalance ($25K-$80K): $500 - $2,500 per year
  • Rough Terrain / All-Terrain ($80K-$200K+): $1,500 - $6,000+ per year

Key Considerations for Forklift Owners

  • Racking and Stock Damage: One of the most common forklift-related incidents is collision with warehouse racking, which can lead to racking collapse and significant stock damage. Third party property damage cover is essential for any warehouse operation.
  • Pedestrian Safety: Forklift and pedestrian interaction is a major workplace hazard. Incidents resulting in injury can generate substantial public liability claims. Traffic management plans and pedestrian exclusion zones reduce risk.
  • Battery and Charger Cover: Electric forklift batteries and charging stations represent significant value and should be listed on your policy. Battery fires, while uncommon, can cause major damage.
  • Operator Licensing: All forklift operators in Australia must hold a current forklift licence (LF class high-risk work licence). Insurers expect only licensed operators and may void claims where unlicensed operators were involved.
  • Hire Fleet Management: If you hire out forklifts, clear hire agreements, pre-delivery inspections and documented return conditions help manage damage exposure and support insurance claims.

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Cover Options

We can provide different levels of cover for machinery and equipment owners

Material Damage

Comprehensive cover for your plant and machinery.

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Public Liability

Protection for third party property damage or personal injury.

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Downtime

Income whilst your machinery is out of action.

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Road Risk Liability

Third party cover for equipment on public roads.

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Personal Accident

Protect your income from injury or sickness.

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Workers Compensation

Protection for your employees and operators.

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Types of Equipment Insurance

We insure all types of plant, machinery and equipment across Australia. Select a category to learn more.

Frequently Asked Questions

Questions about Forklift Insurance and General Enquiries

How much does forklift insurance cost in Australia?

Premiums are typically 1.5% to 3.5% of the sum insured per year. A $50,000 counterbalance forklift might cost $1,000 to $1,750 per year for comprehensive cover. Use type, operating environment, claims history and fleet size all affect the price. Request a free quote for an accurate indication.

Does forklift insurance cover damage to warehouse racking and stock?

Third party property damage cover protects you if your forklift damages racking, stock or other property. This is separate from the material damage cover on the forklift itself. Racking collapse following forklift impact can cause significant losses, making third party cover essential.

Do I need insurance if I hire a forklift?

Yes. When you hire a forklift, you are typically liable for any damage to the machine while in your care, custody and control. Hired-in plant cover protects you against this liability. Review the hire agreement carefully for insurance and excess obligations before accepting the machine.

Are electric forklifts cheaper to insure than diesel or LPG models?

Electric forklifts used in controlled indoor environments are generally considered lower risk and may attract slightly lower premiums. However, the sum insured value remains the primary rating factor. Electric models also carry battery fire risk, which insurers consider.

Does forklift insurance cover theft?

Yes. Comprehensive forklift insurance covers theft. Forklifts stored in locked warehouses or secure compounds with restricted access face lower theft risk than machines left on open sites. Insurers may require reasonable security measures to be in place.

Can I insure a fleet of forklifts on one policy?

Yes. Businesses and hire companies routinely insure multiple forklifts under a single plant and machinery policy. Fleet policies simplify administration and often provide better premium rates and lower excesses than individual policies. Machines can be added or removed during the policy period.

Does forklift insurance cover injuries to pedestrians?

Public liability insurance covers claims for injury to third parties, including pedestrians struck by a forklift or injured by a dropped load. This is separate from workers compensation, which covers your own employees. Both are important for any operation using forklifts.

Which insurers cover forklifts in Australia?

Shielded compares quotes from specialist plant insurers including GT Insurance, Chubb, CGU, Zurich, QBE, Vero and Hollard. The best insurer depends on your fleet size, use type and claims history. As brokers, we find the most competitive and suitable cover for your operation.

What types of machinery and equipment can be insured?

We provide cover for a wide range of plant and equipment including excavators, bulldozers, loaders, cranes, forklifts, boom lifts, scissor lifts, telehandlers, concrete pumps, graders, rollers, compactors, generators, and specialist mining and forestry equipment. Whether you own a single machine or manage a fleet, we tailor policies to match your operation.

What does plant and machinery insurance cover?

Plant and machinery insurance typically covers accidental damage, fire, theft, malicious damage, storm and flood damage. You can also add public liability, road risk liability for registered machines, downtime or loss of use cover, hired-in plant cover, and personal accident cover for operators. Policies can be tailored for own use, dry hire or wet hire operations.

How much does plant and machinery insurance cost in Australia?

Premiums are typically calculated as a percentage of the sum insured value, usually between 1.5% and 4% depending on the equipment type, use, and claims history. A $100,000 excavator might cost $2,000 to $4,000 per year for comprehensive cover. Fleet policies covering multiple machines can often achieve better rates. Request a free quote through Shielded for an accurate indication.

What is the difference between dry hire and wet hire insurance?

Dry hire means you hire out equipment without an operator - the hirer is responsible for operating the machine. Wet hire means the equipment comes with an operator. The insurance requirements differ significantly. Dry hire owners need material damage cover on the equipment plus hired-out plant liability. Wet hire operators also need public liability, workers compensation for operators, and potentially road risk cover.

Can I insure hired-in plant and equipment?

Yes. Hired-in plant cover protects equipment you hire from a third party while it is in your care, custody and control. Most hire agreements make the hirer responsible for damage to the equipment. Without hired-in plant cover, you could be liable for the full replacement cost of a machine that is damaged or stolen on your site.

Do I need road risk cover for my plant and machinery?

If your equipment is registered for road use and travels on public roads (e.g., rollers, graders, mobile cranes), you need road risk or third party property damage cover for when the machine is in transit. Compulsory Third Party (CTP) insurance covers personal injury, but it does not cover property damage to other vehicles or infrastructure.

Who do I contact to make a claim?

Contact us at Shielded Insurance on 1800 97 98 99 or reach out to your insurer directly. We recommend notifying us as soon as possible after an incident, documenting the damage with photos, and securing the equipment to prevent further loss. Our team will guide you through the claims process.

What is downtime or loss of use cover?

Downtime cover (also called loss of use or hire cost reimbursement) provides a daily or weekly payment when your equipment is off-hire or unable to work following an insured event. This helps cover the cost of hiring a replacement machine or compensates for lost revenue while your equipment is being repaired.

Which insurers does Shielded compare for plant insurance?

We compare quotes from specialist plant and equipment insurers including GT Insurance, Chubb, CGU, Zurich, QBE, Vero, Hollard, and others depending on the type of equipment and use. The best insurer depends on whether the machinery is used for own work, dry hire, wet hire, mining, or construction. As brokers, we find the most competitive and suitable cover for your operation.

Can I get a fleet policy for multiple machines?

Yes. Fleet policies covering multiple pieces of equipment under one policy can simplify administration, provide consistent renewal dates, and often achieve better premium rates than insuring each machine individually. Fleet policies are suitable for contractors, plant hire companies and mining operators with multiple assets.