Concrete Pump Insurance

1800 97 98 99

Compare concrete pump insurance quotes from leading Australian insurers. Cover for boom pumps, line pumps and placing booms - own use and hire. Free quotes from Shielded Insurance.

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Concrete Pump Insurance

Specialist cover for boom pumps, line pumps and truck-mounted concrete pumps across Australia.

Concrete pumps are essential plant equipment on Australian construction sites, enabling fast and precise concrete placement for everything from residential slabs to high-rise cores and major infrastructure projects. From trailer-mounted line pumps used on small residential pours to 60-metre truck-mounted boom pumps placing concrete on high-rise buildings, these machines represent significant investment, typically ranging from $100,000 to over $1.5 million. Concrete pump insurance protects that investment against accidental damage, mechanical breakdown, boom failure, third party liability and the substantial exposure that comes with pumping operations.

What Types of Concrete Pumps Can Be Insured?
Concrete pump insurance covers the full range of concrete placement equipment used in Australia:

  • Truck-Mounted Boom Pumps: The most common type on commercial and civil sites. Boom lengths range from 20 to 60+ metres. Major brands include Putzmeister, Schwing, CIFA and Zoomlion.
  • Trailer-Mounted Line Pumps: Smaller, towable units for residential slabs, driveways and small commercial pours. Brands include Putzmeister, Schwing and Mayco.
  • Truck-Mounted Line Pumps: Mobile line pumps mounted on a truck chassis for fast setup and relocation between jobs.
  • Placing Booms (Spider Booms): Separate boom units mounted on structures or crawlers to distribute concrete at height, typically used in conjunction with a line pump.
  • Stationary Pumps: High-pressure pumps used for long-distance horizontal or vertical pumping on major infrastructure and mining projects.

What Does Concrete Pump Insurance Cover?

  • Material Damage: Covers accidental damage, collision, boom failure, fire, theft, storm, flood and vandalism to your concrete pump.
  • Third Party Property Damage: Covers damage your concrete pump causes to buildings, scaffolding, formwork, vehicles or other property during operation, setup or travel.
  • Public Liability: Protects against claims for injury or property damage arising from concrete pumping operations, including boom contact with structures and pipeline blowouts.
  • Mechanical/Electrical Breakdown: Covers failure of hydraulic systems, boom cylinders, S-valves, hoppers and pumping mechanisms. High-pressure pumping creates significant wear and mechanical stress.
  • Downtime / Loss of Use: Provides daily payments when your pump cannot work following an insured event. Concrete pumps are typically booked for specific pours, making downtime very costly.
  • Transit Cover: Protects your concrete pump while travelling between sites under its own power or on a float.

What Affects the Cost of Concrete Pump Insurance?
Premiums for concrete pump insurance are influenced by several key factors:

  • Sum Insured Value: A $1.2 million 50-metre boom pump attracts significantly higher premiums than a $120,000 trailer-mounted line pump.
  • Boom Length: Longer booms are higher value and present greater risk of contact with structures, power lines and overhead obstructions.
  • Age and Condition: Newer pumps with documented service histories attract better premiums. Older pumps with high hours may face higher rates or restricted cover.
  • Operating Volume: High-utilisation pumps experience more wear and higher exposure. The number of pours per week or month is a relevant factor.
  • Claims History: A clean record over three to five years delivers better premiums. Boom damage, pipeline blowouts and third party property damage are common claims.
  • Operator Experience: Experienced, licensed operators significantly reduce the risk of boom strikes and setup incidents.

Indicative Pricing Guide
As a general guide, comprehensive concrete pump insurance in Australia is typically priced at 2% to 4% of the sum insured value per year:

  • Trailer-Mounted Line Pump ($80K-$200K): $2,000 - $6,000 per year
  • Truck-Mounted Boom Pump 20-36m ($300K-$700K): $7,000 - $22,000 per year
  • Truck-Mounted Boom Pump 36-60m+ ($700K-$1.5M+): $18,000 - $50,000+ per year

Key Considerations for Concrete Pump Owners

  • Boom Contact and Overhead Hazards: Boom strikes against buildings, scaffolding, formwork and power lines are a leading cause of damage claims. Site-specific risk assessments and spotters help prevent contact incidents.
  • Pipeline and Coupling Failures: High-pressure concrete lines can burst or decouple, causing property damage and injury. Regular inspection and replacement of worn pipework reduces this risk.
  • Setup and Outrigger Risks: Truck-mounted boom pumps require stable setup on outriggers. Ground failure, uneven surfaces and proximity to trenches or excavations can cause overturning. Insurers expect documented setup procedures.
  • Road Registration: Truck-mounted concrete pumps travelling on public roads require registration and compulsory third party insurance in addition to plant insurance.
  • Wear and Tear Exclusions: Standard policies exclude gradual wear and tear on components like S-valves, wear plates and concrete lines. These are maintenance items. Mechanical breakdown cover addresses sudden and unforeseen failures only.

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Frequently Asked Questions

Questions about Concrete Pump Insurance and General Enquiries

How much does concrete pump insurance cost in Australia?

Premiums are typically 2% to 4% of the sum insured per year. A $600,000 truck-mounted boom pump might cost $14,000 to $24,000 per year for comprehensive cover. Boom length, age, claims history and utilisation all affect pricing. Request a free quote for an accurate indication.

Does concrete pump insurance cover boom damage?

Yes. Accidental damage to the boom, including contact with structures, overloading and hydraulic failures, is covered under a comprehensive material damage policy. Boom repairs on large pumps can cost $50,000 to $200,000 or more, making adequate cover essential.

Does insurance cover pipeline blowouts and third party damage?

Yes. Third party property damage cover protects against claims when a pipeline failure, coupling blowout or concrete spill damages adjacent property, vehicles or structures. Public liability covers injury claims from the same type of incident.

Is mechanical breakdown covered on concrete pumps?

Mechanical and electrical breakdown can be included as an extension. This covers sudden failure of hydraulic systems, boom cylinders, pumping mechanisms and electronic controls. It does not cover gradual wear and tear on consumable components like S-valves and wear plates, which are maintenance items.

Does concrete pump insurance cover overturning during setup?

Yes. Overturning during outrigger setup or while pumping is covered under a comprehensive material damage policy. Ground collapse, unstable surfaces and proximity to excavations are common causes. Insurers expect documented setup procedures and ground assessment to be followed.

Do I need separate insurance for a placing boom?

Yes. Placing booms (spider booms) should be listed as separate items on your policy with accurate replacement values. They are distinct assets from the pump itself and need their own sums insured to ensure adequate cover in the event of a claim.

Are trailer-mounted line pumps covered under plant insurance?

Yes. Trailer-mounted line pumps are covered under plant and machinery insurance, just like truck-mounted boom pumps. They can be insured for material damage, third party liability and transit. Despite being lower value, they are important to insure given the third party exposure during pumping operations.

Which insurers cover concrete pumps in Australia?

Shielded compares quotes from specialist plant insurers including GT Insurance, Chubb, CGU, Zurich, QBE, Vero and Hollard. The best insurer depends on your fleet size, pump types and claims history. As brokers, we find the most competitive and suitable cover for your concrete pumping operation.

What types of machinery and equipment can be insured?

We provide cover for a wide range of plant and equipment including excavators, bulldozers, loaders, cranes, forklifts, boom lifts, scissor lifts, telehandlers, concrete pumps, graders, rollers, compactors, generators, and specialist mining and forestry equipment. Whether you own a single machine or manage a fleet, we tailor policies to match your operation.

What does plant and machinery insurance cover?

Plant and machinery insurance typically covers accidental damage, fire, theft, malicious damage, storm and flood damage. You can also add public liability, road risk liability for registered machines, downtime or loss of use cover, hired-in plant cover, and personal accident cover for operators. Policies can be tailored for own use, dry hire or wet hire operations.

How much does plant and machinery insurance cost in Australia?

Premiums are typically calculated as a percentage of the sum insured value, usually between 1.5% and 4% depending on the equipment type, use, and claims history. A $100,000 excavator might cost $2,000 to $4,000 per year for comprehensive cover. Fleet policies covering multiple machines can often achieve better rates. Request a free quote through Shielded for an accurate indication.

What is the difference between dry hire and wet hire insurance?

Dry hire means you hire out equipment without an operator - the hirer is responsible for operating the machine. Wet hire means the equipment comes with an operator. The insurance requirements differ significantly. Dry hire owners need material damage cover on the equipment plus hired-out plant liability. Wet hire operators also need public liability, workers compensation for operators, and potentially road risk cover.

Can I insure hired-in plant and equipment?

Yes. Hired-in plant cover protects equipment you hire from a third party while it is in your care, custody and control. Most hire agreements make the hirer responsible for damage to the equipment. Without hired-in plant cover, you could be liable for the full replacement cost of a machine that is damaged or stolen on your site.

Do I need road risk cover for my plant and machinery?

If your equipment is registered for road use and travels on public roads (e.g., rollers, graders, mobile cranes), you need road risk or third party property damage cover for when the machine is in transit. Compulsory Third Party (CTP) insurance covers personal injury, but it does not cover property damage to other vehicles or infrastructure.

Who do I contact to make a claim?

Contact us at Shielded Insurance on 1800 97 98 99 or reach out to your insurer directly. We recommend notifying us as soon as possible after an incident, documenting the damage with photos, and securing the equipment to prevent further loss. Our team will guide you through the claims process.

What is downtime or loss of use cover?

Downtime cover (also called loss of use or hire cost reimbursement) provides a daily or weekly payment when your equipment is off-hire or unable to work following an insured event. This helps cover the cost of hiring a replacement machine or compensates for lost revenue while your equipment is being repaired.

Which insurers does Shielded compare for plant insurance?

We compare quotes from specialist plant and equipment insurers including GT Insurance, Chubb, CGU, Zurich, QBE, Vero, Hollard, and others depending on the type of equipment and use. The best insurer depends on whether the machinery is used for own work, dry hire, wet hire, mining, or construction. As brokers, we find the most competitive and suitable cover for your operation.

Can I get a fleet policy for multiple machines?

Yes. Fleet policies covering multiple pieces of equipment under one policy can simplify administration, provide consistent renewal dates, and often achieve better premium rates than insuring each machine individually. Fleet policies are suitable for contractors, plant hire companies and mining operators with multiple assets.