Crane Insurance

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Compare crane insurance quotes from leading Australian insurers. Cover for mobile cranes, tower cranes, pick-and-carry and franna cranes. Free quotes from Shielded Insurance.

Machinery Insurance - Comprehensive and Third Party, Road Risk Liability, Downtime Cover, Public Liability and more.

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Crane Insurance

Specialist cover for mobile cranes, tower cranes and pick-and-carry cranes across Australia.

Cranes are among the highest-value and highest-risk pieces of plant equipment on any Australian worksite. From 3-tonne pick-and-carry cranes used in warehouses to 500-tonne lattice boom crawlers on major infrastructure projects, these machines represent substantial capital investment, often ranging from $150,000 to well over $5 million. Crane insurance protects that investment against accidental damage, mechanical breakdown, theft, third party liability and the significant financial exposure that comes with heavy lifting operations.

What Types of Cranes Can Be Insured?
Crane insurance covers the full range of lifting equipment used in Australian construction, mining and industrial sectors:

  • Mobile Cranes (All Terrain / Rough Terrain): Wheeled cranes ranging from 20 to 500+ tonnes capacity. Major brands include Liebherr, Tadano, Grove and Demag.
  • Pick-and-Carry Cranes (Franna): Highly versatile Australian-designed cranes, typically 15 to 25 tonnes, used for short lifts and relocating loads. The Terex Franna is the most recognised in this class.
  • Tower Cranes: Fixed and luffing cranes used on high-rise construction. Values can exceed $2 million, with significant assembly and disassembly risk.
  • Crawler Cranes: Track-mounted cranes for heavy lifts on soft ground and major civil works. Common brands include Kobelco, Liebherr and Manitowoc.
  • Mini Cranes / Spider Cranes: Compact cranes for indoor and restricted-access work, typically 1 to 6 tonnes capacity.

What Does Crane Insurance Cover?

  • Material Damage: Covers accidental damage, collision, overturning, fire, theft, storm, flood and vandalism to your crane. This is the core cover for any crane owner.
  • Third Party Property Damage: Covers damage your crane causes to other property, vehicles or infrastructure during operation or road travel.
  • Public Liability: Protects against claims for injury or property damage arising from crane operations, including dropped loads and boom strikes.
  • Mechanical/Electrical Breakdown: Covers failure of hydraulic systems, engines, winches and slew mechanisms outside of manufacturer warranty periods.
  • Downtime / Loss of Use: Provides daily payments when your crane cannot work following an insured event. Critical for hire fleets where utilisation drives revenue.
  • Transit Cover: Protects your crane while being transported between sites on floats or under its own power on public roads.
  • Rigging and Lifting Tackle: Slings, shackles, spreader bars and other lifting gear can be covered as scheduled items.

What Affects the Cost of Crane Insurance?
Premiums for crane insurance are typically calculated as a percentage of the sum insured, with several key rating factors:

  • Sum Insured Value: Cranes are high-value assets. A $2 million crane attracts significantly higher premiums than a $200,000 Franna.
  • Use Type: Own use is generally cheaper than dry hire or wet hire. Crane hire operations involve higher utilisation, multiple sites and greater exposure.
  • Lift Types: Routine lifts attract lower premiums than specialised heavy or critical lifts. Tandem lifting and high-risk work may require additional cover.
  • Operator Qualifications: Licensed operators with clean records reduce risk. Insurers often require proof of current high-risk work licences.
  • Claims History: A clean record over three to five years delivers better premiums. Boom damage, overturning and dropped load claims significantly increase costs.
  • Maintenance Records: Documented service history and current major inspection records demonstrate lower risk to insurers.

Indicative Pricing Guide
As a general guide, comprehensive crane insurance in Australia is typically priced at 1.5% to 4% of the sum insured value per year:

  • Pick-and-Carry / Franna ($150K-$400K): $3,000 - $12,000 per year
  • Mobile Crane 20-50t ($300K-$800K): $6,000 - $25,000 per year
  • Mobile Crane 50-200t ($800K-$3M): $15,000 - $80,000 per year
  • Tower Crane ($500K-$2M+): $10,000 - $60,000+ per year
  • Crawler Crane ($1M-$5M+): $20,000 - $150,000+ per year

Key Considerations for Crane Owners

  • Agreed Value vs Market Value: Given the high replacement cost of cranes, agreed value policies are strongly recommended. Market value policies may leave a significant gap between payout and replacement cost, particularly for specialised machines.
  • Assembly and Disassembly Risk: Tower cranes and large mobile cranes face significant risk during erection and dismantling. Ensure your policy covers these activities specifically.
  • Road Registration and CTP: Mobile cranes travelling on public roads require registration and compulsory third party insurance in addition to plant insurance.
  • Lifting Liability: Damage to a load being lifted may or may not be covered under standard crane insurance. Discuss lifting liability with your broker to ensure adequate protection.
  • Major Inspections: Insurers may require evidence of current 10-year major inspections and annual condition assessments for older cranes.

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Cover Options

We can provide different levels of cover for machinery and equipment owners

Material Damage

Comprehensive cover for your plant and machinery.

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Public Liability

Protection for third party property damage or personal injury.

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Downtime

Income whilst your machinery is out of action.

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Road Risk Liability

Third party cover for equipment on public roads.

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Personal Accident

Protect your income from injury or sickness.

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Workers Compensation

Protection for your employees and operators.

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Types of Equipment Insurance

We insure all types of plant, machinery and equipment across Australia. Select a category to learn more.

Frequently Asked Questions

Questions about Crane Insurance and General Enquiries

How much does crane insurance cost in Australia?

Premiums typically range from 1.5% to 4% of the sum insured per year. A $500,000 mobile crane might cost $10,000 to $18,000 per year for comprehensive cover. Factors like crane type, use (own vs hire), operator experience and claims history all influence the premium. Request a free quote for an accurate indication.

Does crane insurance cover mechanical breakdown?

Mechanical and electrical breakdown can be included as an optional extension on most crane policies. This covers failure of hydraulic systems, engines, winches and slew mechanisms. It is particularly valuable for older cranes outside manufacturer warranty. Not all insurers offer this cover, so speak with your broker.

Is a Franna crane covered under standard plant insurance?

Yes. Pick-and-carry cranes such as the Terex Franna are commonly insured under plant and machinery policies. They can be covered for material damage, third party liability and transit. Franna cranes used for hire operations will need appropriate hire cover included.

Does crane insurance cover damage to a load being lifted?

Standard crane insurance does not automatically cover damage to a third party's load. Lifting liability or care, custody and control cover may be available as an extension. If your crane regularly lifts high-value loads, discuss this exposure with your broker to ensure adequate protection.

Are tower cranes covered during assembly and disassembly?

Cover during erection and dismantling can be included, but it is not always automatic. Tower crane assembly is a high-risk activity and some insurers impose specific conditions, such as requiring licensed riggers and approved lift plans. Confirm this cover is in place before any assembly work begins.

Do I need separate insurance for crane attachments and lifting gear?

Yes. Jibs, fly extensions, spreader bars, slings, shackles and other lifting tackle should be individually listed on your policy with accurate replacement values. Standard policies typically cover the base machine only, and unlisted items may not be covered in a claim.

What operator qualifications do insurers require for cranes?

Insurers typically require operators to hold the relevant high-risk work licence issued by the state or territory regulator. Common licence classes include C2 (slewing mobile crane up to 20t), C6 (slewing mobile crane up to 60t), C1 (open slewing mobile crane) and CT (tower crane). A clean driving and operating record also helps secure better premiums.

Which insurers cover cranes in Australia?

Shielded compares quotes from specialist plant insurers including GT Insurance, Chubb, CGU, Zurich, QBE, Vero and Hollard. The best insurer depends on the crane type, fleet size, use and claims history. As brokers, we find the most competitive and suitable cover for your operation.

What types of machinery and equipment can be insured?

We provide cover for a wide range of plant and equipment including excavators, bulldozers, loaders, cranes, forklifts, boom lifts, scissor lifts, telehandlers, concrete pumps, graders, rollers, compactors, generators, and specialist mining and forestry equipment. Whether you own a single machine or manage a fleet, we tailor policies to match your operation.

What does plant and machinery insurance cover?

Plant and machinery insurance typically covers accidental damage, fire, theft, malicious damage, storm and flood damage. You can also add public liability, road risk liability for registered machines, downtime or loss of use cover, hired-in plant cover, and personal accident cover for operators. Policies can be tailored for own use, dry hire or wet hire operations.

How much does plant and machinery insurance cost in Australia?

Premiums are typically calculated as a percentage of the sum insured value, usually between 1.5% and 4% depending on the equipment type, use, and claims history. A $100,000 excavator might cost $2,000 to $4,000 per year for comprehensive cover. Fleet policies covering multiple machines can often achieve better rates. Request a free quote through Shielded for an accurate indication.

What is the difference between dry hire and wet hire insurance?

Dry hire means you hire out equipment without an operator - the hirer is responsible for operating the machine. Wet hire means the equipment comes with an operator. The insurance requirements differ significantly. Dry hire owners need material damage cover on the equipment plus hired-out plant liability. Wet hire operators also need public liability, workers compensation for operators, and potentially road risk cover.

Can I insure hired-in plant and equipment?

Yes. Hired-in plant cover protects equipment you hire from a third party while it is in your care, custody and control. Most hire agreements make the hirer responsible for damage to the equipment. Without hired-in plant cover, you could be liable for the full replacement cost of a machine that is damaged or stolen on your site.

Do I need road risk cover for my plant and machinery?

If your equipment is registered for road use and travels on public roads (e.g., rollers, graders, mobile cranes), you need road risk or third party property damage cover for when the machine is in transit. Compulsory Third Party (CTP) insurance covers personal injury, but it does not cover property damage to other vehicles or infrastructure.

Who do I contact to make a claim?

Contact us at Shielded Insurance on 1800 97 98 99 or reach out to your insurer directly. We recommend notifying us as soon as possible after an incident, documenting the damage with photos, and securing the equipment to prevent further loss. Our team will guide you through the claims process.

What is downtime or loss of use cover?

Downtime cover (also called loss of use or hire cost reimbursement) provides a daily or weekly payment when your equipment is off-hire or unable to work following an insured event. This helps cover the cost of hiring a replacement machine or compensates for lost revenue while your equipment is being repaired.

Which insurers does Shielded compare for plant insurance?

We compare quotes from specialist plant and equipment insurers including GT Insurance, Chubb, CGU, Zurich, QBE, Vero, Hollard, and others depending on the type of equipment and use. The best insurer depends on whether the machinery is used for own work, dry hire, wet hire, mining, or construction. As brokers, we find the most competitive and suitable cover for your operation.

Can I get a fleet policy for multiple machines?

Yes. Fleet policies covering multiple pieces of equipment under one policy can simplify administration, provide consistent renewal dates, and often achieve better premium rates than insuring each machine individually. Fleet policies are suitable for contractors, plant hire companies and mining operators with multiple assets.