Concrete Mixer Insurance

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Compare concrete mixer insurance quotes from leading Australian insurers. Cover for agitator trucks, volumetric mixers and mobile batching plants. Free quotes from Shielded Insurance.

Machinery Insurance - Comprehensive and Third Party, Road Risk Liability, Downtime Cover, Public Liability and more.

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Concrete Mixer Insurance

Specialist cover for agitator trucks, volumetric mixers and mobile batching plants across Australia.

Concrete mixers are the workhorses of the Australian ready-mix and concrete supply industry. From standard 6-cubic-metre agitator trucks servicing residential jobs to 10-cubic-metre units running multiple loads on major infrastructure projects, and volumetric mixers providing on-site batching, these vehicles represent significant investment. Values typically range from $150,000 to $500,000 or more for a complete truck and mixer unit. Concrete mixer insurance protects against accidental damage, rollover, mechanical breakdown, third party liability and the specific risks associated with heavy concrete delivery operations.

What Types of Concrete Mixers Can Be Insured?
Concrete mixer insurance covers the full range of concrete transport and mixing equipment used in Australia:

  • Agitator Trucks (Transit Mixers): The standard rear-discharge concrete truck with a rotating drum, available in 4 to 10+ cubic metre capacities. Common truck brands include Isuzu, Hino, Mercedes-Benz and Volvo, with drums from Hymix, McNeilus and Liebherr.
  • Front-Discharge Mixers: Trucks with forward-facing discharge chutes, allowing the driver to place concrete without a spotter. Less common in Australia but used in specific applications.
  • Volumetric Mixers: Mobile batching units that carry raw materials and mix concrete on-site to the required specification. Ideal for remote locations and variable volume requirements.
  • Mobile Batching Plants: Trailer-mounted or containerised batching systems used on large projects and in remote areas where a fixed plant is not feasible.
  • Mini Mixers: Smaller truck-mounted mixers for tight-access residential and commercial deliveries.

What Does Concrete Mixer Insurance Cover?

  • Material Damage: Covers accidental damage, collision, rollover, fire, theft, storm, flood and vandalism to your concrete mixer and truck.
  • Third Party Property Damage: Covers damage your mixer causes to roads, driveways, kerbs, fences, power lines and other property during delivery and placement.
  • Public Liability: Protects against claims for injury or property damage arising from concrete mixer operations, including reversing incidents, chute contact and concrete spills.
  • Mechanical/Electrical Breakdown: Covers failure of the drum drive, hydraulic systems, PTO and discharge mechanisms outside of warranty.
  • Downtime / Loss of Use: Provides daily payments when your mixer cannot operate following an insured event. Downtime directly impacts delivery capacity and revenue.
  • Transit / Road Risk: Covers road incidents while travelling loaded or empty between the batching plant and job sites.

What Affects the Cost of Concrete Mixer Insurance?
Premiums for concrete mixer insurance are influenced by several factors:

  • Sum Insured Value: The combined replacement value of the truck and mixer unit. A new 8-cubic-metre agitator on a late-model truck may be valued at $350,000 to $450,000.
  • Fleet Size: Larger fleets typically attract volume discounts. Ready-mix operators with 10+ trucks benefit from fleet rating.
  • Driver Experience: Concrete truck driving requires specialist skills, particularly for reversing into tight residential sites. Experienced drivers with clean records reduce risk.
  • Operating Area: Urban delivery involves tight streets and residential driveways. Rural and remote delivery involves longer distances and unsealed roads. Each carries different risk.
  • Claims History: A clean record is important. Common claims include reversing damage, rollover on sloped driveways, third party property damage and road incidents.
  • Age and Condition: Newer trucks with documented maintenance attract better premiums.

Indicative Pricing Guide
As a general guide, comprehensive concrete mixer insurance in Australia is typically priced at 2% to 4% of the sum insured value per year:

  • Mini Mixer ($100K-$200K): $2,500 - $6,000 per year
  • Standard Agitator Truck ($200K-$400K): $5,000 - $14,000 per year
  • Volumetric Mixer ($300K-$500K+): $7,000 - $18,000+ per year

Key Considerations for Concrete Mixer Owners

  • Rollover Risk: Concrete trucks have a high centre of gravity, especially when loaded. Rollover on steep driveways, construction access roads and roundabouts is a significant risk. Driver training on load dynamics and route assessment reduces this exposure.
  • Reversing Incidents: A large proportion of concrete truck damage occurs while reversing into residential and commercial sites. Reversing cameras, spotters and documented site access procedures help manage this risk.
  • Driveway and Property Damage: Heavy loaded concrete trucks regularly damage driveways, kerbs, fences, landscaping and underground services. Third party property damage cover is essential for any concrete delivery operation.
  • Road Registration and CTP: Concrete trucks travelling on public roads require registration and compulsory third party insurance in addition to plant and machinery cover.
  • Drum and Hydraulic Maintenance: Drum wear, hydraulic system failures and PTO issues are common maintenance items. Standard policies exclude wear and tear, so regular maintenance is essential to avoid costly breakdowns.

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Protection for third party property damage or personal injury.

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Income whilst your machinery is out of action.

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Third party cover for equipment on public roads.

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Protection for your employees and operators.

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Frequently Asked Questions

Questions about Concrete Mixer Insurance and General Enquiries

How much does concrete mixer insurance cost in Australia?

Premiums are typically 2% to 4% of the sum insured per year. A $350,000 agitator truck might cost $8,000 to $14,000 per year for comprehensive cover. Fleet size, driver experience, claims history and operating area all affect pricing. Request a free quote for an accurate indication.

Does concrete mixer insurance cover rollover?

Yes. Accidental damage including rollover is covered under a comprehensive material damage policy. Rollover is a significant risk for loaded concrete trucks, particularly on steep driveways, construction access roads and tight corners. Driver awareness of load dynamics and route assessment reduces this risk.

Does insurance cover damage my concrete truck causes to a customer's driveway?

Yes. Third party property damage cover protects you against claims when your concrete truck damages a customer's driveway, kerb, fence, landscaping or underground services. This is one of the most common claim types for concrete delivery operations.

Is a volumetric mixer covered under the same policy as agitator trucks?

Yes. Volumetric mixers can be insured under the same plant and machinery policy as standard agitator trucks. Each unit should be listed separately with an accurate sum insured. Volumetric mixers have additional mechanical components that may affect the premium.

Does concrete mixer insurance cover mechanical breakdown of the drum?

Mechanical breakdown cover can be added as an extension to cover sudden failure of the drum drive, hydraulic system, PTO and discharge mechanism. Gradual wear and tear on drum internals and fins is a maintenance item and is not covered under breakdown extensions.

Can I insure a fleet of concrete trucks on one policy?

Yes. Ready-mix operators routinely insure their entire fleet under a single policy. Fleet policies are more cost-effective and easier to manage. Trucks can be added and removed during the policy period as your fleet changes.

Do concrete trucks need separate road insurance?

Concrete trucks travelling on public roads require standard motor vehicle registration and compulsory third party (CTP) insurance. Plant and machinery insurance covers the mixer unit, material damage and third party property damage. Both are needed for full protection.

Which insurers cover concrete mixers in Australia?

Shielded compares quotes from specialist plant insurers including GT Insurance, Chubb, CGU, Zurich, QBE, Vero and Hollard. The best insurer depends on your fleet size, vehicle age and claims history. As brokers, we find the most competitive and suitable cover for your concrete delivery operation.

What types of machinery and equipment can be insured?

We provide cover for a wide range of plant and equipment including excavators, bulldozers, loaders, cranes, forklifts, boom lifts, scissor lifts, telehandlers, concrete pumps, graders, rollers, compactors, generators, and specialist mining and forestry equipment. Whether you own a single machine or manage a fleet, we tailor policies to match your operation.

What does plant and machinery insurance cover?

Plant and machinery insurance typically covers accidental damage, fire, theft, malicious damage, storm and flood damage. You can also add public liability, road risk liability for registered machines, downtime or loss of use cover, hired-in plant cover, and personal accident cover for operators. Policies can be tailored for own use, dry hire or wet hire operations.

How much does plant and machinery insurance cost in Australia?

Premiums are typically calculated as a percentage of the sum insured value, usually between 1.5% and 4% depending on the equipment type, use, and claims history. A $100,000 excavator might cost $2,000 to $4,000 per year for comprehensive cover. Fleet policies covering multiple machines can often achieve better rates. Request a free quote through Shielded for an accurate indication.

What is the difference between dry hire and wet hire insurance?

Dry hire means you hire out equipment without an operator - the hirer is responsible for operating the machine. Wet hire means the equipment comes with an operator. The insurance requirements differ significantly. Dry hire owners need material damage cover on the equipment plus hired-out plant liability. Wet hire operators also need public liability, workers compensation for operators, and potentially road risk cover.

Can I insure hired-in plant and equipment?

Yes. Hired-in plant cover protects equipment you hire from a third party while it is in your care, custody and control. Most hire agreements make the hirer responsible for damage to the equipment. Without hired-in plant cover, you could be liable for the full replacement cost of a machine that is damaged or stolen on your site.

Do I need road risk cover for my plant and machinery?

If your equipment is registered for road use and travels on public roads (e.g., rollers, graders, mobile cranes), you need road risk or third party property damage cover for when the machine is in transit. Compulsory Third Party (CTP) insurance covers personal injury, but it does not cover property damage to other vehicles or infrastructure.

Who do I contact to make a claim?

Contact us at Shielded Insurance on 1800 97 98 99 or reach out to your insurer directly. We recommend notifying us as soon as possible after an incident, documenting the damage with photos, and securing the equipment to prevent further loss. Our team will guide you through the claims process.

What is downtime or loss of use cover?

Downtime cover (also called loss of use or hire cost reimbursement) provides a daily or weekly payment when your equipment is off-hire or unable to work following an insured event. This helps cover the cost of hiring a replacement machine or compensates for lost revenue while your equipment is being repaired.

Which insurers does Shielded compare for plant insurance?

We compare quotes from specialist plant and equipment insurers including GT Insurance, Chubb, CGU, Zurich, QBE, Vero, Hollard, and others depending on the type of equipment and use. The best insurer depends on whether the machinery is used for own work, dry hire, wet hire, mining, or construction. As brokers, we find the most competitive and suitable cover for your operation.

Can I get a fleet policy for multiple machines?

Yes. Fleet policies covering multiple pieces of equipment under one policy can simplify administration, provide consistent renewal dates, and often achieve better premium rates than insuring each machine individually. Fleet policies are suitable for contractors, plant hire companies and mining operators with multiple assets.